A ceramic filter that relies on microporous ceramics for vacuum dehydration. 【Processing capacity】: 1~150m² 【Scope of application】: Xinhai ceramic filter can be widely used in the dehydration of non-ferrous metals, rare metals, ferrous metals, non-metals and other concentrates and tailings in mines, dehydration of oxides, electrolytic slag, leaching slag, slag in chemical industry and environmental protection sewage sludge waste acid processing etc.
Air density (vacuum degree 0.09~0.098MPa), low moisture content of filter cake;
The added solid content is less than 50ppm, which can be reused to reduce emissions;
Compared with the traditional ceramic filter, the filter cake washing is added, which is suitable for the materials to be washed;
PLC, microcomputer combined with automatic valve control, high degree of automation, reduce labor intensity;
The vacuum ceramic filter is of reasonable price, compact structure, small footprint, and easy installation and maintenance;
Advanced drainage system can be used under any working conditions;
It can handle material fineness from -200 to -450 mesh and various ultra-fine materials;
Compared with filter press equipment, the energy consumption is saved by more than 90%, and the operating cost is low.
Pulp absorbing area: the filter plate immersed in the pulp while in operation produces a surface absorption of filter cake, with the action of capillarity and integrated with the vacuum pressure. The filtrate enters the distributing valve and drainage tank through filter plate.
Spraying zone: the filter cake receive spray washing after discharged from the slime hopper.
Drying zone: continuous dewatering for the filter cake is conducted with the action of the high vacuum force.
Discharging zone: the scraper will automatically discharge materials once entering the vacuum-free condition.
Back Flushing: the service water or filtrate enters the ceramic plate through distributing valve and cleaning the blocked manhole. Cleaning with ultrasonic and low-density acid after ceramic plate is used for one period to maintain the efficient service life of the ceramic plate.
Model | Filter Area (m2) | Number of Filter Disc (Circle) | Number of Filter Plate (Piece) | Tank Volume (m3) | Installed Power (kW) | Operation Power (kW) | Main Frame (LXWXH) (m) |
TC-1 | 1 | 1 | 12 | 0.21 | 3.5 | 2.0 | 1.6X1.4X1.5 |
TC-4 | 4 | 2 | 24 | 1.0 | 7.0 | 3.0 | 2.4X2.5X2.1 |
TC-6 | 6 | 2 | 24 | 1.2 | 7.0 | 6.0 | 2.4X2.9X2.5 |
TC-9 | 9 | 3 | 36 | 1.7 | 9.0 | 7.0 | 2.7X2.9X2.5 |
TC-12 | 12 | 4 | 48 | 2.2 | 11.0 | 7.5 | 3.0X2.9X2.5 |
TC-15 | 15 | 5 | 60 | 2.7 | 11.5 | 8.0 | 3.3X3.0X2.5 |
TC-21 | 21 | 7 | 84 | 4.0 | 13.5 | 9.0 | 4.6X3.0X2.6 |
TC-24 | 24 | 8 | 96 | 4.5 | 16.5 | 10.5 | 4.9X3.0X2.6 |
TC-27 | 27 | 9 | 108 | 5.0 | 17.0 | 11.0 | 5.2X3.0X2.6 |
TC-30 | 30 | 10 | 120 | 5.5 | 17.5 | 11.5 | 5.5 X 3.0 X 2.6 |
TC-36 | 36 | 12 | 144 | 7.0 | 23.0 | 16.0 | 6.6X3.0X2.6 |
TC-45 | 45 | 15 | 180 | 8.5 | 25.0 | 19.0 | 7.5X3.0X2.6 |
TC-60 | 60 | 15 | 180 | 12.5 | 33.0 | 22.0 | 7.5X3.3X3.0 |
TC-80 | 80 | 20 | 240 | 16.2 | 40.0 | 24.0 | 9.0X3.3X3.0 |
TC-102 | 102 | 17 | 204 | 18.5 | 53.0 | 35.0 | 8.8X3.6X3.3 |
TC-120 | 120 | 20 | 240 | 20 | 60.0 | 40.0 | 9.7X 3.6X 3.3 |
TC-150 | 150 | 25 | 300 | 24 | 75.0 | 47.0 | 11.2X3.6X3.3 |
In the concentrate stage of a large-scale mining plant in Guangxi, the dehydration amount could not meet the requirements. After the recommendation of industry insiders, Xinhai Mining was found. Xinhai technicians used their own experience to re-test the plant and provided them with ceramic filter equipment. After being applied to the plant, this type of ceramic filter got rid of the difficult dehydration effect. The dehydration rate is as high as 95%. The ceramic filter not only has high productivity, but also has good benefits, saving 35% of energy consumption. The filtrate water produced is clear and transparent, and can be recycled and reused, which is deeply loved by customers.