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In manganese ore mining projects, selecting an experienced and technologically advanced EPC (Engineering, Procurement, and Construction) contractor is crucial. EPC contractors are responsible for the overall design, equipment procurement, and construction of projects, providing a one-stop solution for manganese ore mining.
Xinhai Mining Equipment is a company that offers comprehensive EPCM+O (Design, Procurement, Construction, Mining Management, and Operations) services. Xinhai has significant advantages in mining equipment manufacturing, mine design, and management, with services covering multiple countries globally.
Xinhai's innovative "three-in-one" service model includes:
✅ Intelligent Engineering Design: BIM 3D modeling technology ensures errors <3mm.
✅ Core Equipment Manufacturing: 117-acre smart factory equipped with a 5G IoT production line.
✅ Digital Operations System: Real-time monitoring of 52 key production indicators.
(1) Process Technology Matrix
Crushing System: Two-stage closed-circuit process with a crushing ratio of 1:8.
Grinding and Classification: Grinding classification system achieves energy savings of 20-30%.
Flotation Breakthrough: Flotation machine combined units enhance flotation efficiency.
Tailings Treatment: Dry discharge technology ensures water reuse rate >85%.
(2) Project Management Hub
Establishes eight professional command centers with a 72-hour rapid response mechanism:
| Department | Core Function | Quality Control Standard |
|---|---|---|
| Design Research Institute | Customized process flow design | Three-level drawing review system |
| Equipment Manufacturing Center | Full-process equipment production supervision | ISO 9001 certified system |
| International Logistics Department | Global customs clearance solutions | AEO advanced certification qualifications |
| Intelligent Operations Team | Remote diagnosis system + on-site service | 7×24-hour response mechanism |
(3) Core Equipment Cluster
| Equipment Type | Technical Highlights | Energy Efficiency Improvement |
|---|---|---|
| Combined Flotation Machine Units | Stepwise flotation room layout | 32% |
| Energy-Saving Ball Mills | Large dual-row roller bearings | 20-30% |
| Dewatering Screens | Multi-frequency vibration technology | 41% |
(4) Global Project Cases
Philippines 1500 t/d Project: Operating cost reduced by $18.5/ton.
Democratic Republic of Congo Multi-Metal Mine: Comprehensive recovery rate exceeded 89%.
Vietnam Manganese Oxide Project: Construction period shortened by 40%.
(5) Intelligent Operations System
Deploys MES production execution system to achieve:
✓ Equipment failure rate <0.3 times/month.
✓ Energy consumption intelligent control saves 15% electricity.
✓ Production data synchronized in the cloud.
| Evaluation Dimension | Xinhai | Industry Average |
|---|---|---|
| Design Change Rate | ≤5% | 15-20% |
| Schedule Guarantee Rate | 100% | 83% |
| Cost per Ton of Ore Processing | $23.6 | $28.4 |
✔ Lifetime process package upgrades.
✔ Operations management services.
✔ Cost per ton of ore processing guarantee clause.
✔ 48-hour global emergency response.
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