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At a major gold mine project in Africa, traditional concrete construction stalled due to local resource scarcity. Implementing Xinhai's modular steel structure solution cut the project timeline by 40% and reduced overall costs by 30%. This is no isolated case—as the global mining industry shifts towards high-efficiency and low-carbon operations, steel structures have become the core choice for modern mineral processing plant construction.
Win-Win on Cost & Speed: In regions with underdeveloped industrial bases (e.g., Africa), concrete construction costs can soar over 200%. Steel structures are lightweight, with components factory-prefabricated, reducing on-site labor by 60% and shortening schedules by 30%-50%.
Full Lifecycle Advantages: Seismic performance improved by 50%, corrosion-resistant design lifespan exceeding 30 years, modular design supports flexible future capacity expansion, eliminating the need for "demolition and rebuild."
New Safety & Environmental Standards: All-bolted connection technology eliminates high-altitude welding risks, reduces construction waste by 80%, and aligns with global green mining trends.
▶ BIM Intelligent Design: From Blueprints to Reality
We employ cutting-edge BIM 3D technology for full digital integration across design, construction, and operation:
Zero Tolerance for Clashes: Automated detection of pipeline and equipment interferences prevents rework losses (reduced design changes by 37% in a Mongolian gold project).
Precise Material Control: Steel component tolerance ≤2mm, auxiliary material procurement accuracy reaches 98%, avoiding million-dollar inventory pile-ups.
Virtual Walkthroughs for Decision Making: Clients can "walk through" their future plant for 360° layout review, boosting decision efficiency by 50%.
▶ Modular Product Matrix: Plug-and-Play Plant "Lego"
1. Flotation Cell Platforms
Innovation: Interlocking modular design with standardized connection interfaces
Client Value: Seamless adaptation to any flotation cell quantity or layout configuration
2. Elution-Electrolysis Platforms
Innovation: Pre-installed pipe routing channels and cable trays
Client Value: Reduces field installation time by 65% through integrated utility management
3. Thickener Leg Systems
Innovation: Geologically adaptive base with adjustable leveling feet
Client Value: Cuts construction time by 40% on complex terrain through terrain compensation technology
▶ All-Bolted Connection Technology: Ushering in the Welding-Free Era
98% of connection points use high-strength bolts.
Eliminates need for specialized welding certifications.
Enables disassembly, relocation, and reuse (Mozambique heavy minerals project achieved zero scrap during Phase 2 expansion).
▶ Global Delivery System: Turnkey Management from Drawing to Commissioning
Integrated network of certified steel mills worldwide, featuring:
EN 1090 EXC3 compliant fabrication.
Full-process quality traceability system.
Specialized packaging for international ocean freight.
South Africa Chromite Project
▶ 3000tpd Flotation Plant ▶ Cliff Terrain Construction ▶ Utilized Cantilevered Steel Platforms ▶ Schedule compressed to 12 months (vs. 22 months for concrete estimate).
Guinea 15,000tpd CIP Plant
▶ Mega-Scale Processing Plant ▶ Innovative "Segmented Steel Frame" ▶ Construction continued through rainy season ▶ Commissioned 138 days ahead of contract.
Mongolian Extreme Cold Gold Mine
▶ -45°C Environment ▶ Custom Low-Temperature Steel ▶ BIM Simulated Snow/Wind Loads ▶ Zero structural deformation after 3 years operation.
"Xinhai's BIM model helped us identify 3 critical equipment clashes during bidding. Optimizing the design alone prevented $2.3 million in potential losses."
We deliver more than steel structures; we provide integrated solutions covering:
✓ Deep Process Integration ✓ Custom Seismic/Corrosion Design
✓ BIM Visual Design Handover ✓ Global Logistics & Erection Guidance
+86 13811510145